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NF25 PTC Ni-Fe Alloy Wire Valued in Automotive and Aerospace Electronics for Consistent Performance

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NF25 PTC Ni-Fe Alloy Wire Valued in Automotive and Aerospace Electronics for Consistent Performance

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Brand Name : Senphus

Model Number : NF25

Certification : SGS, ISO9001

Place of Origin : Jiangsu, China

MOQ : 5 kg

Price : TBD

Payment Terms : T/T, D/P

Supply Ability : 30 Tons Per Day

Delivery Time : 3 days

Packaging Details : Packed with waterproof paper or weave bag, into pallets or wooden case. Special packaging requirements can also be accommodated.

Product name : PTC Ni-Fe Alloy Wire NF25

Material : Ni, Fe

Application : Applicable to various electric heaters

Diameter : 0.05 mm-8 mm

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NF25 PTC Ni-Fe Alloy Wire Valued in Automotive and Aerospace Electronics for Consistent Performance, Resistance 0.25

PTC (Positive Temperature Coefficient) Ni-Fe Alloy Ni60-65 is a nickel-iron alloy known for its distinctive property of increasing electrical resistance with temperature. This behavior makes it ideal for applications requiring temperature-sensitive electrical or thermal controls. The alloy contains 60–65% nickel, with the remainder primarily iron, and is engineered to provide high stability and predictable resistance characteristics.
Ni60-65 exhibits excellent corrosion resistance and mechanical durability, making it suitable for harsh environments. Its positive temperature coefficient allows for self-regulating heating applications, ensuring safety and energy efficiency in devices such as heating elements, circuit breakers, and temperature sensors. The material also sees usage in magnetic shielding due to its favorable permeability and low coercivity.
This alloy performs well over a broad temperature range and is easy to fabricate into various shapes, including wires and strips. Its consistent electrical performance, combined with environmental robustness, makes it a valuable material in industrial, automotive, and consumer electronics sectors, contributing to energy-efficient and reliable system designs.

Main Chemical Composition Wt.% NF25 PTC Ni-Fe Alloy % Ni Fe
Min 60
Max 65 Bal.

Key features of the PTC Ni-Fe alloy NF25 include:

  1. Positive Temperature Coefficient (PTC):

Resistance increases predictably with rising temperature, enabling self-regulating heating and temperature control applications.​​​​

  1. Composition:

Comprises 60–65% nickel, with the remainder primarily iron, providing balanced electrical and thermal properties.

  1. Corrosion Resistance:

Exhibits excellent resistance to oxidation and corrosion, ensuring durability in harsh environments.

  1. Thermal Stability:

Performs reliably over a wide temperature range without significant degradation in properties.

  1. Electrical Properties:

Offers high and consistent resistivity, crucial for precision in temperature-sensitive applications.

  1. Magnetic Characteristics:

Low coercivity and favorable permeability make it suitable for magnetic shielding.

  1. Mechanical Durability:

Robust and resistant to mechanical wear, ideal for demanding industrial and automotive applications.

  1. Fabrication Flexibility:

Easily processed into various forms, such as wires, strips, or plates, for diverse applications.

  1. Energy Efficiency:

Self-regulating properties reduce energy consumption and enhance safety in electrical devices

Applications:

  • Heating Elements:

    • Used in self-regulating heating devices like underfloor heating systems, industrial heaters, and de-icing systems for aircraft and wind turbines.
  • Temperature Sensors:

    • Ideal for thermistors and temperature-sensing elements due to its predictable resistance-temperature relationship.
  • Circuit Protection:

    • Incorporated in circuit breakers and overcurrent protection devices, where resistance increases with temperature to prevent damage.
  • Magnetic Shielding:

    • Utilized in transformers, sensitive electronic devices, and MRI machines to shield against magnetic fields.
  • Automotive Applications:

    • Deployed in components like seat warmers, battery management systems, and temperature-controlled exhaust systems.
  • Consumer Electronics:

    • Used in thermostats, rechargeable battery packs, and electronic devices requiring precise temperature regulation.
  • Industrial Controls:

    • Plays a critical role in control systems for manufacturing, ensuring consistent heating or protection against overheating.
  • Energy Efficiency Systems:

    • Supports green energy applications, such as solar panel heating regulation and wind turbine de-icing, by optimizing energy use.

This alloy's unique combination of thermal, electrical, and mechanical properties enables its use in a wide range of industries, ensuring reliability and energy efficiency.

Resistance Values and Naming Conventions for PTC Ni-Fe Alloy Wires

Alloy brand 20℃ Resistivity The tolerance range
NF13 0.13 ±0.02
NF15 0.15 ±0.02
NF20 0.20 ±0.02
NF23 0.23 ±0.02
NF25 0.25 ±0.02
NF32 0.32 ±0.02
NF36 0.36 ±0.02
NF38 0.38 ±0.02
NF40 0.40 ±0.02
NF43 0.43 ±0.02
NF46 0.46 ±0.02
NF52 0.52 ±0.02
NF60 0.60 ±0.02

Chemical Composition of Different Models of PTC Ni-Fe Alloy Wire

Alloy brand Chemical element
Ni % Fe %
NF13 85-95 Rest
NF15 75-85 Rest
NF20 70-75 Rest
NF23 60-65 Rest
NF25 60-65 Rest
NF32 50-55 Rest
NF36 50-55 Rest
NF38 50-55 Rest
NF40 50-55 Rest
NF43 45-50 Rest
NF46 45-50 Rest
NF52 45-50 Rest
NF60 45-50 Rest

Temperature Coefficients of Different Models of PTC Ni-Fe Alloy Wire

Alloy brand 120℃ Temperature coefficient PPM The tolerance range PPM
NF13 4200 ±300
NF15 4400 ±300
NF20 4500 ±300
NF23 4800 ±300
NF25 4600 ±300
NF32 4200 ±300
NF36 3800 ±300
NF38 4000 ±300
NF40 3800 ±300
NF43 3400 ±300
NF46 3200 ±300
NF52 3000 ±300
NF60 2500 ±300

Mechanical properties (tensile strength)

Category Diameter range
mm
Elongation rate
≥ %
Cold drawn wire 0.05 > d < 0.1 ≥ 18
0.1 > d < 0.3 ≥ 20
0.3 > d < 0.5 ≥ 20
0.5 > d < 1.0 ≥ 20

Size (diameter)

Alloy Code Diameter mm
Wire Rod Wire rod
NF13 0.05-8.0 12-30 8-14
NF15 0.05-8.0 12-30 8-14
NF20 0.05-8.0 12-30 8-14
NF23 0.05-8.0 12-30 8-14
NF25 0.05-8.0 12-30 8-14
NF32 0.05-8.0 12-30 8-14
NF36 0.05-8.0 12-30 8-14
NF38 0.05-8.0 12-30 8-14
NF40 0.05-8.0 12-30 8-14
NF43 0.05-8.0 12-30 8-14
NF46 0.05-8.0 12-30 8-14
NF52 0.05-8.0 12-30 8-14
NF60 0.05-8.0 12-30 8-14

Support and Services:

1. Technical Consultation

2. Product Selection

3. Time Guarantee

4. Warranty and After-Sales Support

Q&A:

1. Can you provide free samples?

If the samples you need happen to be in stock, we can provide samples free of charge.

2. If we use custom products, will the price be higher?

Usually our prices are higher for special products, because it is related to production efficiency, but all prices depend on the quantity of the order.

3. What is the minimum quantity the customer can order?

If the stock of the required product is sufficient, we can provide a single copy as a sample, if the stock is insufficient, the minimum order quantity is 5kg.


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